A hoist and adjustable lifting beam or sling are needed to remove some parts. Don't just do the job - do the job safely. Use a hoist whenever necessary. Also, check brake pads and rotors for wear. Engine oil and transmission fluid levels.
Do not use a screwdriver with rounded edges because it Set the brakes on the locking casters after the cabinet has will slip. Keywords: 2008, subscription, cyclepedia, online, on, line, download, pdf, free, view, gratis, motorcycle, harley-davidson, xr750, factory, parts, catalog, service, shop, workshop, repair, owner, owners, owner's, part, parts, manual, book, guide, factory, official, clymer, haynes, chilton, fix, my, hog, harley, davidson, motorcycles, sportster, sturgis, flh, 88, evo, fat, boy, 103, dyna, softail, hardtail, electra, glide, v-rod, clutch, engine, transmission, brakes, tune-up, rebuild, wiring, diagram, schematic, diagnosis, forks, timing, valve, classic, service, workshop, book, guide, fix, my, hog, sportster, edition, dvd, flh, flt, twin, cam, clymer, service, repair, fls, fxs, 88b, 95b, 103b, vrsc, factory, parts, catalog, flhtcse, fxdp, fxstdse2, sidecar, side, car, touring. This tool can prevent damage to crankshaft Figure 1-4. Cables for fraying, crimping and free operation. Inadequate safety precau- tions could result in death or serious injury. If oil level in tank is at or below lower mark, add 1.
Do not reuse old brake fluid. . All special tools and torque values are noted at the point of use. Headlamp, auxiliary lamp, tail lamp, brake lamp, horn and turn signal operation. Exceeding capacity ratings or using lifting devices that are in poor condition can lead to an accident, which could result in death or serious injury. Be sure all holes and passages are clean and open.
The engine management system handles starting and running the engine at all temperatures and conditions 1. Failure to use the recommended oil will result in improper break-in of the engine cylinders and piston rings. Safety Safety is always the most important consideration when performing any job. Be sure the part is clean when it is installed. Oil Tank Drain Hose Removing Oil Filter Place a drain pan beneath front of engine crankcase. Always clean around lines or covers before they are removed.
These items must be kept in good condition to ensure satisfactory operation. Seals, filters and covers are used in this vehicle to keep out environmental dirt and dust. Rolling the throttle before starting the motorcycle is unnecessary. Hydraulic lines and fittings for leaks. Brake fluid level and condition. Removing Parts Always consider the weight of a part when lifting. .
Be sure that no obstructions will interfere with the lifting operation. Failure to use the recommended oil will serious injury. Doing so can available, use an oil certified for diesel engines. A-12 Separating Pin and Socket Housings. Tightening a screw with dirt, water or oil in the hole can cause castings to crack or break. Do not lift heavy parts by hand. If it is necessary to add oil and Harley-Davidson oil is not Do not use gasoline that contains methanol.
If a part cannot be removed, verify that all bolts and attaching hardware have been removed. Blow out all threaded holes with low pressure compressed air. Distorted, glazed or contaminated Replace brake pads. Secondly, it will introduce to the pro- ative service information before repair work is started. Press the starter button to start the motorcycle.
Replace leaking seals to prevent overheated bearings. When the engine has started, you can operate your motorcycle as you normally would after raising the jiffy stand. Cleaning If you intend to reuse parts, follow good shop practice and thoroughly clean the parts before assembly. A-12 Mating Pin and Socket Housings. .
Secondary drive belt for proper tension and condition. Use a wire brush to clean fastener threads. Brake pads drag on disc - will not retract. Check to see if any parts are in the way of the part being removed. Tires for abrasions, cuts and correct pressure. Protect yourself and bystanders with approved eye protection. This expert text guide book will give you the knowledge and experience you need to perform simple basic maintenance or more complicated service procedures like engine overhaul.
Brakes, steering and throttle for responsiveness. Clean and inspect all parts as they are removed. Use buffing crocus cloth on highly polished parts that are rusted. Never leave a part suspended in mid-air. D-1 2008 Sportster Wiring Diagrams. Use a thread chaser or other suitable tool to clean threaded holes. Sight glass should only be used as a visual indicator that fluid level is low and needs attention.