With the chain installed and with the rear brake rear sprocket to the sprocket retainer. Inspect the pads for gouges, chips, or wear. Install the gas hose onto the carburetor. Make will assure many miles and hours of trouble-free riding. Maintenance charging is required on all batteries not used for more than two weeks or as required by battery drain. Remove and discard each ring by working it toward using the valve spring compressor, compress the the top of the piston while rotating it out of the valve springs and install the valve keepers. Installing Top-Side Measuring Camshaft Lobe Height Components 1.
Tighten the three cap screws threads coated with blue Loctite 242 to 20 ft-lb. Place the steering post into position. Trademarks of Arctic Cat Inc. Install the outer spacer, washer, and castle nut. Remove the camshaft from the cylinder head and secure the cam chain to prevent it falling into the crankcase. Remove the intake boot from the carburetor; then remove the cap screws securing the air filter housing to the crankcase and remove the air filter housing and intake boot. Remove the cotter pin from the outer tie rod end; then while holding the flat on the tie rod end, remove the castle nut.
Remove the cap screws securing the hand brake by screwing the adjusters inward to loosen the lever assembly to the handlebar and remove the hand cables; then pulling them free. Always allow the engine to. Disconnect the choke assembly connector; then 4. Ignition Switch Key To engage and release a brake lever lock, use the following procedure. Damage from aging may not always be visible. Lightly lubricate the seals with bearing grease; then install the hub assembly.
Fail- into position on the crankcase. Always keep your feet planted on the footrests. Remove two cap screws securing the brake caliper to the axle housing;. Tighten the self-tapping screws snug taking care not to strip the plastic cover. Starting A Cold Engine 2. For a complete list of accessories, refer to the current tenance, and storage procedures. Replace all oil seals with new seals and coat wear 2.
A clogged filter can stop an The throttle should have a free, smooth engine. Miscellaneous Items Inspect your air filter. A fire hazard could materialize. Do not overfill or over-flow gasoline when filling the gas tank. Check the entire brake system cables, shoes, etc.
Place the handlebar switch assembly onto the han- dlebar. Remove the front brake cables from their adjusters 7. . Remove the oil pump assembly being careful not to 3. Arctic Cat recommends the 7. Drive chain worn - broken 1.
Connect the handlebar switch assembly and brake switch connectors. Secure with the snap ring D pressing firmly toward the reverse gear to seat in the groove. Lightly apply the brakes and ease up on the throttle. Spark plug incorrect too cold 4. Position the left brake lever assembly onto the han- dlebar and secure with the clamp and two cap screws. Going down a hill improperly.
Tighten the nut to 29 ft-lb. Tighten the nuts to 29 ft-lb. Install ring expander 4 in the bottom groove of the piston; then install the thin oil rings 3 over the expander making sure the expander ends do not overlap. Install the body panel and gas tank cap. Do not bend or obstruct the routing of the carburetor ing purposes.
Place a shock absorber into position on the frame and A-arm and install the two cap screws and self-lock- ing nuts. Make sure the cables brake and throttle are routed 5. Damage from aging may not engine crankcase for check- always be visible. Replace all components showing signs of wear or damage. Change to correct gasoline 3. Place the gas tank into position on the frame; then install the gas hoses to the gas tank valve on the frame according to the tags made during removing.