Wiring diagrams are usually included. S Reduce speed and allow a greater distance for braking. This routine maintenance should include changing the oil, inspecting the shift linkage — steering — suspension — coolant system — fuel system — drive belts — engine mounts, changing the spark plugs, and replacing the fuel and air filters. Do not activate the override switch while the throttle is open. Most all service manual chapters start with an assembly or system illustration, diagrams, exploded parts view, quality pictures, service information and troubleshooting for the section. A helmet can prevent a severe head injury. All diagnostic and repair procedures are covered.
You can print out one page, chapter or the whole thing. Follow these procedures when operating through water: 1. Grasp the rear of the side panel near the rear cab. Loosen the adjuster locknut 3. Add the correct amount of Polaris Premium Synthetic Gearcase Lubricant. Since you already have a maintenance manual that youve been using for routine maintenance, you need only assure that you have on hand a parts catalogue for any repairs that are necessary.
Just print it out and take it with you into the garage or workshop. Your key can be duplicated only by mating a Polaris key blank with one of your existing keys. Federal law requires that this spark arrestor be installed and functional when the vehicle is operated on public lands. Add Polaris Carbon Clean Fuel Treatment or Polaris Fuel Stabilizer. Repair manuals also known as Service Manuals or Workshop Manuals contain the information you need to perform routine maintenance and repairs.
Spark plug condition is indicative of engine operation. If both keys are lost, the ignition switch must be replaced. We recommend the use of Polaris Premium Hub Drive Fluid. If all forward speed is lost: Keep your weight uphill. With a quick and firm motion, pull the panel forward and outward to disengage the two rear tabs.
Exhaust system temperatures can reach 1000° F. This routine maintenance should include changing the oil, inspecting the shift linkage — steering — suspension — coolant system — fuel system — drive belts — engine mounts, changing the spark plugs, and replacing the fuel and air filters. All diagnostic and repair procedures are covered. Lift the pod lightly while depressing the tabs. Stabilize the Fuel Fill the fuel tank. Always replace the oil and filter within a few hours of draining the oil.
Look ahead and learn to read the terrain. Place a drain pan beneath the oil tank and remove the drain plug 1. Do not attempt to dump or unload the vehicle while parked on an incline. Wash the pre-filter in soapy water, then rinse and let dry. Proceed at a steady rate of speed and throttle opening.
If you cannot locate this card, or if it has been removed, please call 1-800-342-3764 for assistance. Allow components to cool sufficiently before proceeding. Polaris 4-cycle engines are equipped with automatic decompressors. Slow down when entering slippery areas. Start the engine and allow it to warm up, then shift the transmission into gear. Reinstall the drain plug and torque to 14 ft. Turn the housing clockwise and remove the bulb.
It is fully printable, print 1 page, 1 chapter or print the entire manual and put it in a 3-ring binder. Refer the the gearcase oil fill chart for proper oil levels. Always check to be sure the parking brake is disengaged before operating. Once you have downloaded this manual it is yours to keep forever. Clutch seals should be inspected for damage if repeated leaking occurs. Do not operate at wide open throttle.
Remove the three screws on the headlight pod. Always check the terrain carefully before ascending any hill. They do not allow enough ventilation to prevent condensation, and may promote corrosion and oxidation. Its purpose is to provide the operator with a quick means of engine shutdown in case of an emergency. Do not dilute with water. Servicing Date Dealer or Person Remarks. After draining, reinstall the drain plug.
Treat the fuel system with Polaris Carbon Clean. If the throttle cable should stick in an open position when the operator releases the throttle lever, the engine will stop, and power to the rear wheels will cease. Reaction time may be slower and operator balance and perception could be affected. Avoid backing on inclines, and avoid turning at sharp angles. Never remove the pressure cap while the engine is warm or hot. The rear brake system is self-adjusting and requires no maintenance other than periodic checks of the pads for wear.